Cotton V/S Polyester Fabric: Which is best for Custom Jersey?

06 January, 2026 | jhon smith

At the time of choosing the most suitable fabric for your custom jersey, there is some confusion about whether to go with cotton or polyester. It is one of the vital decisions to make. Whether you are on the way to order t-shirts for the team or build a brand, better get an idea about the difference between these two fabrics.

Before placing your order with one of the most reliable corporate clothing suppliers, it will be good to know the pros and cons associated with each. By considering real-world cases, you can arrive at the best decision smoothly.

What Makes Cotton a Naturally Favorite Fiber?

Cotton is a well-known fiber that is harvested from the cotton plant. For decades, it has remained among the most popular fabrics on earth. Some exclusive reasons that make cotton highly lovable among folks are:

• Soft and breathable
• It is less likely to irritate sensitive skin
• Biodegradable
• Delivers a consistent and soft print with water-based inks

Certain points to consider at the time of choosing cotton fabric for manufacturing custom t-shirts are:

• There are higher chances that cotton may shrink
• It tends to become wrinkled easily
• Cotton soaks up moisture instead of wicking it away

These are some reasons that make people think twice before choosing cotton involved in high-sweat activities.

Is Polyester the Powerhouse for Performance?

There are some corporate clothing suppliers that come up with exclusively designed custom t-shirts manufactured using polyester. Polyester is a synthetic fabric that is made of petroleum-based fibers.

It is engineered for high strength, performance, and durability. Many athletic wear and corporate polos are made up of this dressing material. Some exquisite features associated with:

• It is great for keeping the wearer dry during active use
• Polyester can resist shrinks, wrinkles, and general wear and tear
• It is ideal for outdoor performances like sports

Some important points about polyester are:

• It can easily trap heat and odours
• It is not as breathable as cotton
• Usually, it is not biodegradable

After getting a brief idea about cotton and polyester, it is time to peep into a quick comparison between both.

Cotton V/S Polyester: How?

Blended fabrics, i.e., cotton-and-polyester or cotton-polyester-rayon, offer somewhat different features that include:

• Appreciable softness
• Durability
• A great feeling of draping

Usually, blended t-shirts are highly popular for retail-type wear as they combine all three: comfort, durability, and style statement. It will be good to choose cotton if the wearer prefers soft, breathable, and eco-friendlier feelings. A great choice for daily wear with the highest comfort!

Polyester will be a great choice for those who are searching for moisture-wicking and performance-ready fabric. It will be ideal for athletes. Lastly, blended fabrics will be the best for those who are searching for high comfort, durability, and long-lasting prints.

Finally!

So, are you on the way to place an order for superb-quality t-shirts that will not only provide high comfort but also be durable? Instead of running behind false discounts and luring advertisements, better make your way to one of the most reliable t-shirt printing manufacturers like Rigid Sportswear.

Among a wide range of choices, making the right choice will not be difficult.